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AI-516

Model:
AI-516

AI-516 ARTIFICIAL INTELLIGENCE INDUSTRIAL CONTROLLER

(Applicable for accurate controls of Temperature, Pressure, Flow, Level and Humidity etc.)

HIGH CONFIGURATION

High Definition Digital Display
High Precision Chip
Durable Material

MULTIFUNCTION
Measuring Accuracy 0.3%FS
30 Segments program
2~4channels alarm relay output
RS485 communication optional

UNIVERSAL INPUT SINGNAL

THERMOCOUPLE:K,S,R,J,WRe3-WRe5,etc.
RTD:PT100, Cu50
LINEAR CURRENT:0..10mA, 0...20mA,4...20mA, etc.
LINEAR VOLTAGE:0...5V,1...5V,0...100mV,etc

MODULAR OUTPUT DESIGN
Switching output signal by installing different module

ARTIFICIAL INTELLIGENT AI PID CONTROL ALGORITHM
No overshoot or undershoot, precision and stable control, with one-key start function for auto tune.

PRODUCT INFORMATION

Control mode	On-off control mode (deadband adjustable) AI MPT with auto tuning, adopting fuzzy logic PID algorithm.
Measurement accuracy	0.3%FS ± 0.1°C
Resolution	0.1°C (automatically change to 1°C when the temperature is high than 999.9°C) or 1°C selectable
Temperature drift	≤0.01%FS /°C (typical value is 50ppm/°C)
Response time	≤0.3s ( when digital filter parameter dL=0)
Input	Thermocouple: K, S, R, T, E, J, N, WRe3-WRe25, WRe5-WRe26
	Resistance temperature detector: Cu50, Pt100
	Linear voltage: 0~5V, 1~5V, 0~1V, 0~100mV, 0~60mV, 0~20mV, etc.; 0~10V if module I31 is installed on MIO socket.
	Linear current (external connect to precise shunt resist or install I4 module on MIO): 0~20mA, 4~20mA, etc.
	Linear resistance : 0~80ohm, 0~400ohm.
	Optional: apart from the above-mentioned Input type, an additional type can be provided upon request.(Graduation index is needed)
Input range	Thermocouple: K(-100~1300°C), S(0~1700°C), R(0~1700°C), T(-200~+390°C), E(0~1000°C), J(0~1200°C),B(600~1800°C), N(0~1300°C), WRe3-WRe25(0~2300°C), WRe5-WRe26(0~2300°C)
	Resistance temperature detector:Cu50(-50~+150°C), Pt100(-200~+800°C)
	Linear Input: -9990~30000 defined by user.
Output (modularized)	Relay output (NO+NC): 250VAC/2A or 30VDC/1A
	TRIAC no contact discrete output (NO or NC): 100 ~240VAC/0.2A (continuous), 2A (20mS instantaneous, repeat period≥5s)
	SSR Voltage output: 12VDC/30mA (used to drive SSR)
	Thyristor zero crossing trigger output: can trigger TRIAC of 5~500A, a pair of inverse paralleled SCRs or SCR power module
	Linear current output: 0~20mA, 4~20mA (The output voltage of X module ≥10.5V; and that of X3 module ≥10.5V.)
General specifications	Voltage: support AC85-265V,50/60Hz or DC24V.
	Power consumption: ≤5W or ≤0.8W if no alarm and output
	Isolation withstanding voltage : between power, relay contact or signal terminal ≥2300VDC; between isolated electroweak terminals ≥600VDC
	Electromagnetic compatibility (EMC) : ±4KV/5KHz according to IEC61000-4-4; 4KV according to IEC61000-4-5.
	Operating Ambient : temperature -10~60°C; humidity ≤90%RH

Model selection

Ordering Code example
AI-516AL1(Only with 1 module L1);
AI-516AGL0L0S (with 4 mod ules1pc G, 2 pcs L0& 1pc S);

How to choose your temperature controller model?

Ordering Code Definition

Advanced modularized hardware design is utilized for AI series instruments. There are maximum five module slots:
multi-function input/output (MIO), main output (OUTP), alarm (ALM), auxiliary output (AUX) and communication
(COMM). The modules can be purchased together or individual, and can be assembled freely. The input type can be
set to thermocouple, RTD, or linear current/voltage.
The ordering code of AI-516 series instrument is made up of 8 parts. For example:

AI－516 A N X3 L3 N S4 － 24VDC
① ② ③ ④ ⑤ ⑥ ⑦ ⑧
It shows that the model of this instrument is AI-516, front panel dimension is A size(96×96mm), no module is installed in MIO slot, X3 linear current output module is installed in OUTP (main output), ALM (alarm) is L3 (dual relay contact output module), no module is installed in AUX (auxiliary output), S4 (RS485 communication interface module) is installed at COMM , and the power supply of the instrument is 24VDC, an extended input type (F2 radiation type
pyrometer) is available

The following is the meanings of the 8 parts:

① Shows the model of the instrument

AI-516 Economical type instrument with measurement accuracy 0.3%F.S. It adopts artificial intelligent control technology, and has the functions of control, alarm, retransmission and communication.

AI-516P Base on AI-516 added 30 segments programmable functions.

② Shows the front panel dimension

A( A2) Front panel 96 × 96mm(width × height), cut out 92 × 92mm, depth behind mounting surface 100mm.
        A2 has a light bar with 25 segments and 4 levels of luminosity.
B       Front panel 160 × 80mm(width × height), cut out 152 × 76mm, depth behind mounting surface
        100mm.
C(C3)   Front panel 80 × 160mm(width × height), cut out 76 × 152mm, depth behind mounting
        surface 1 00mm.
        C3 has an additional light bar with 50 segments and 2 levels of luminosity.
D      Front panel 72 × 72mm(width × height), cut out 68 × 68mm, depth behind mounting surface
        95mm
D2     Front panel 48 × 48mm(width × height), cut out 45 × 45mm, depth behind mounting surface
        95mm
D6     Front panel 48 × 48mm(width × height), cut out 45 × 45mm, depth behind mounting surface
        95mm
E(E2)   Front panel 48 × 96mm(width × height), cut out 45 × 92mm, depth behind mounting surface
         100mm
        E2 has an additional light bar with 25 segments and 4 levels of luminosity.
F      Front panel 96 × 48mm(width × height), cut out 92 × 45mm, depth behind mounting surface
       100mm
E5     Rail mounted 48 × 96 × 110mm(width × height × depth), installed on DIN trail and programmed
      b y external display E8

③ Shows the module type of multiple functions I/O (MIO). Selectable modules are I2, I4, K3 and V, etc. N means no module been installed.

④ Shows the module type of main output (OUTP). Selectable modules are L1, L2, L4, W1, W2, G, K1, K3, K5, K6, X3, X5 etc.
⑤ Shows the module type of alarm (ALM). Selectable modules are L0, L2, L3,L4, W1, W2, G, etc.

⑥ Shows the module type of auxiliary output (AUX). Selectable modules are L0, L2, L3, L4, W1, W2, G, K1, X3,X5, etc.

⑦ Shows the module type of communication (COMM). Selectable modules are S, S4, V, etc.

⑧ Shows the power supply of the instrument. If left blank, the power of the instrument is 100~240VAC. Added "24VDC" means the power supply of 20~32V DC or AC power

Note 1: The instrument applies the technology of automatic zero and digital calibration, and is free of maintenance. If the error exceeds certain range, generally, cleaning and drying the inside of the instrument can fix it. If not, send the instrument back to the factory to examine and repair.

1.3 Modules

1.3.1 Slots of modules

AI-516/516P series instruments have five slots for modules to be installed (D dimension instruments have 3slots: OUTP, AUX and COMM/AL1; D2/D6 dimension instruments have 2 slots: OUTP and COMM/AUX). By installing different modules, the controller can meet the requirements of different functions and output types.

● Multiple function Input / Output (MIO):
Can input signal from 2-wire transmitter or 4-20mA signal by installing I4 (current input) module and I4 module can provide 24VDC to transmitter. If a I2 (on-off signal input) module is installed, the instrument can switch between set points SV1 and SV2 by an external switch. Cooperating with OUTP and installing a K3 module can realize three-phase thyristor zero cross triggering output.

● Main output (OUTP):
Commonly used as control output such as on-off control, standard PID control, and AI PID control. It can be used as retransmission output of process value (PV) or set point (SV). Installing L1 or L4 modular can realize relay contact output; installing X3 or X5 module can realize 0-20mA/4-20mA/0-10mA linear current output; installing G module can realize SSR voltage output; installing W1 or W2 module can implement TRIAC no contact switch output.

● Alarm (ALM): Support 1 normally open + normally close relay output (AL1) by installing L0 or L2 module or 2 normally open relay outputs (AL1+AL2) by installing L3 module.

● Auxiliary output (AUX): Support 1 normally open + normally close relay output (AL1) by installing L0 or L2 module or 2 normally open relay outputs (AL1+AL2) by installing L3 module. or be used for communicating with computer by installing R module (RS232C interface).
● Communication Interface (COMM): Module S or S4 can be installed in for communicating with computer (RS485 communication interface), and it can also be used as power supply for external sensor when equipped with a voltage output module (except for front panel D2 size).

1.3.2 Commonly used modules:

N No module installed (or null)
L0 Normally open + normally close relay output module (large volume, capacity: 30VDC/2A, 250VAC/2A,suitable for alarm)
L1 Normally open + normally close relay output module (large volume, capacity: 30VDC/2A, 250VAC/2A)
L2 Normally open + normally close relay output module (small volume, capacity: 30VDC/1A, 250VAC/1A,suitable for alarm)
L3 Dual normally open relay output module (Capacity: 30VDC/2A, 250VAC/2A)
L4 Large capacity normally open relay output module (large volume, Capacity: 30VDC/2A, 250VAC/2A) W1/W2 TRIAC no contact normally open (W2 is normally close) discrete output module (Capacity:100-240VAC/0.2A)
G SSR voltage output module (DC12V/30mA)
G5 Dual SSR voltage driver (DC12V/30mA )
K1 Single-phase thyristor zero crossing trigger output module (can trigger one loop of a TRIAC or a pair of inverse parallel SCR with current of 5-500A)
K3 Three-phase thyristor zero crossing trigger output module (can trigger 3-phase circuit; each loop can trigger TRIAC or a pair of inverse parallel SCR with current of 5-500A)
K5/K6 Single-phase 220VAC/380VAC thyristor phase-shift trigger output module (can trigger one loop of TRIAC or a pair of inverse parallel SCR with current of 5-500A), only 50Hz power
X3/X5 Linear current output module (continuous 0-22mA output, selectable in the range of 0-10mA, 4-20mA etc.).
X5 is equipped with photoelectric isolated power supply.
S/S4 RS485 communication interface module. S4 is equipped with photoelectric isolated power supply.
R RS232 communication interface module.
I2 Switch / frequency signal input interface for inputting external switch or frequency signal, has a 12VDC power supply for external transducer.
I4 4-20mA/0-20mA analogue input interface, has a 24VDC/24mA power supply for a transmitter.
V24/V12/V10/U5
Isolated 24V/12V/10V/5V DC voltage output with maximum current of 50mA, can supply power for transmitter.

Temperature Controller

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Product Category

AI-516

Ordering Code Definition

1.3 Modules

1.3.1 Slots of modules

1.3.2 Commonly used modules:

Ordering Code Definition

1.3 Modules

1.3.1 Slots of modules

1.3.2 Commonly used modules:

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